Preventive Maintenance Planning & execution.
Inventory and Spares Management
Maintenance of H.T., L.T. Equipments and Sub-stations
Co-ordination with Statutory Authority.
Failure Analysis of Equipments
Planning and Implementing Predictive/Preventive/Shut down Schedules for machinery to increase machine up-time/equipment reliability.
Managing the Functions of Troubleshooting and Preventive/Breakdown maintenance of various Electrical HT/LT Drives, VFD Drives, Soft Starter Drives, Automation Control System, HT/LT Substations, Utilities, and Various other equipments to reduce downtime to minimum.
Project Planning and Execution
Planning, scoping, estimation, tracking & implementation of project plans within preset budgets and deadlines and coordinating projects for the set up facilities.
Handling techno-commercial operations involving tendering, costing and scheduling of projects.
Preparing maintenance/services schedules, conducting regular calibrations to ensure the performance capacity of various process control equipments.
Instrumentation/ Control/ Industrial Automation
Designing Automation & Control Systems involving logic development, configuration, programming and testing of Human Machine Interface.
Coordinating the entire development including requirement analysis, finalizing specifications, selection of instruments, prototype development and testing activities.
Preparing Technical Drawings/ Wiring Drawings/ Field Termination Charts/ Installation Procedures and Documents based on the functional specification and site requirements.
Instrumentation of LSTK packages like Calciner, Crushing & Grinding, Evaporators, and conveying and bulk packaging/loading.
Third party PLC interfaces to M/s Honeywells Experion PKS DCS.
Mentoring a maintenance team to take over the maintenance of the instrumentation and DCS maintenance.
Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
Implementing major cost savings strategies, productivity enhancements & GMS improvements.
Ensuring complete in-process quality control & continuous improvement in process capabilities.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same Maintenance and Trouble Shooting.
Planning and effecting preventive & predictive maintenance / overhauling / repair schedules of various machineries & instruments to increase machine up time and long term equipment reliability.
Proactively identifying areas of obstruction/breakdowns and taking corrective measures / steps to rectify the equipments through application of trouble shooting tools.
Ensuring all the machineries work efficiently by conducting timely checks & measures.
Erection & Commissioning
Preparing layouts for the project as per the process and material flow needs.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
Site preparations, mobilization of contractors for carrying out erection activities.
Ensuring effective site management and discipline to ensure safe execution of the projects.
Erection, commissioning of equipments, providing utility services to the equipments.
Designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the spare parts & establishing the quality & quantity limits.
Computer usage for Performance monitoring: Developed periodical performance monitoring system through SAP/ERP/ Oracle with extensive use of computers at all levels.
Quality Management Systems
Implementation of ISO-10006, ISO- 50001, ISO- 9000, ISO- 9001, ISO- 2008, EMS 14001, OHAS -18001 systems. TPM, WCM, Six sigma.